Forged InnovationForged Innovation
ZEDE plant with Forged materials handling on a poultry farm
Energy Generation × Carbon Capture Experts

We handle the difficult stuff.

Biochar handling, quench, bagging and the BDV dMRV system, plus ZEDE on-farm pyrolysis. Supplied worldwide.

Explore equipmentBook a Material Handling Audit
ZEDE on site
  1. Wet digestate fibre being assessed
    01

    Audit

    Your site, your material, your problems.

  2. Design render of a processing line
    02

    Design

    Sized, designed and validated to match your requirements.

  3. Welding a fabricated frame in the workshop
    03

    Build

    Fabricated, assembled, wired and tested.

  4. Bagged biochar loaded on a lorry for dispatch
    04

    Proven

    We run it ourselves. Our own char production proves the kit before it reaches you.

1 TeamDesign, fabrication, wiring and testing
0.2–20 t/hMaterials handling and process
3 Government ContractsWith DEFRA, DAERA & Innovate UK
300 kW–6 MWZEDE system sizes
Start here

Material Handling Audit

A fixed-price site visit and written report. We watch your plant run, measure the material, find the bottlenecks and recommend fixes with budget costs.

  • Half-day site visit by an engineer
  • Material assessment: bulk density, moisture, flow behaviour
  • Written report with prioritised fixes and budget prices
Book an audit
EXAMPLE AUDIT · LINE 1Assessed stateFlow: intermittentFixes implementedFlow: steady HOPPERAUGERQUENCHBAGGING 123 1Hopper bridges on wet feedstockLive bottom + agitator2Auger undersized for bulk densityResize screw and drive3No weight or moisture recordLoad cells + data logger

Biochar dMRV: BDV →

Moisture, temperature and weight set and recorded for every bag, ready for your registry.

Guides

Biochar, heat and carbon removal, explained